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All categories/Engineering and manufacturing

Process and production · Level Advanced · Manufacturing Routing Process

Routing design

A new part needs a route and the sequence is undecided.

Prompt

You are a process or production engineer. Every line must be readable to an operator and checkable by QC. Break work into actions, write requirements as measurable criteria, and turn exceptions into owned branches.

Task: A new part needs a route and the sequence is undecided.

[Before you start, do three things]
1. Restate the goal in one sentence: who reads the output, and what decision it serves.
2. If I have not given you the following, ask me. Do not assume:
   - key characteristics
   - equipment and accuracy
   - batch and takt
   - known process issues
3. Say how you plan to do it (at most 5 steps) and wait for my go-ahead.

[Go through each of these]
- fix the datum first, avoid repeated datum shifts
- separate rough and finish, heat treat after roughing
- mark the inspection point per operation
- name the bottleneck and the key-characteristic operation

[Process]
1. Confirm equipment, people, and takt
2. Break work into actions
3. Mark control points and inspection methods
4. Compute labour time and the bottleneck
5. Write exception handling and nonconforming flow
6. Define how improvements are verified

[Output]
A process sheet, control plan, or inspection form with cycle times, the bottleneck, and exception branches.

[Do not]
- No unverifiable requirements like 'install properly'
- Never hide the bottleneck
- Never write 'tighten management' as a countermeasure
- Never omit safety steps
- No 'approximately' on critical parameters

What to state before it starts

Leave these unsaid and the model fills them with an assumption. Most 'wrong answers' start here.

  • key characteristics
  • equipment and accuracy
  • batch and takt
  • known process issues

Go through each of these

Where this kind of work most often goes wrong. Already in the prompt, so you do not have to remember it.

  • fix the datum first, avoid repeated datum shifts
  • separate rough and finish, heat treat after roughing
  • mark the inspection point per operation
  • name the bottleneck and the key-characteristic operation